Service and Maintenance Records
|
Unit # |
Date |
Mach. Hours |
Fluid |
Quantity |
|
G-1E |
6--901 |
|
Start eng at idle, warmed up 20 min, ran at rated speed 30 min. |
|
|
|
6-16-01 |
|
Started eng at idle for warm up |
|
|
|
7-4-01 |
|
Oil |
5gal |
|
|
7-5-01 |
|
Oil |
5gal |
|
|
7-11-01 |
|
1st valve adjust |
|
|
|
7-17-01 |
19 |
Oil & filter chg |
|
|
|
7-27-01 |
|
Antifreeze |
30 |
|
Unit # |
Date |
Mach. Hours |
Fluid |
Quantity |
|
G- 1W |
7-4-01 |
|
Eng. Oil |
5 gal |
|
|
7-5-01 |
|
Oil |
5 gal |
|
|
8-27-01 |
|
Antifreeze |
30 |
|
|
3-19-03 |
234 |
Adjust Valve |
|
|
Unit # |
Date |
Mach. Hours |
Fluid |
Quantity |
|
G-2E |
6-9-01 |
|
Started up Gen at idle for 20 min, ran at rated speed for 30 min. |
|
|
|
6-10-01 |
|
Started up Gen at idle for warm up |
|
|
|
7-4-01 |
|
Eng oil |
5gal |
|
|
7-5-01 |
|
Oil |
2.5gal |
|
|
7-11-01 |
|
Adj. valves & Eng for 1st time |
|
|
|
7-19-01 |
212hrs |
Oil & filter chg |
|
|
|
8-27-01 |
|
Antifreeze |
30 |
|
|
1-27-04 |
|
Engine auto shut down/ operate 1 hr |
|
|
|
1-28-01 |
|
Ran engine for trouble shoot/ operate 1 hr |
|
|
|
1-30-04 |
|
Broken injector of valve cyl 12 |
|
|
wonum |
description |
work type |
status |
|
WO60876 |
MLD, Technicians, G-2E, Exhaust Gas Temperature Sensor Calibration The technicians discovered that the temperature sensor calibration was correct. The Sinox computer was not reading the input from the sensor correctly. The technicians swapped Sinox computers with one of the dead units. |
NFCM |
MECOMP |
|
WO60910 |
Urea System Starting at 624 degrees, should start at 580 degrees Adjusted urea starting temp. |
NFCM |
MECOMP |
|
Unit # |
Date |
Mach. Hours |
Fluid |
Quantity |
|
G-2W |
8-20-01 |
|
Replaced generator vibration |
|
|
|
8-27-01 |
|
Antifreeze |
30 |
|
|
9-13-01 |
49 |
Antifreeze |
Added 5gal |
|
|
10-1-01 |
49 |
Replaced cyl. liners |
|
|
|
11-19-01 |
57 |
Oil |
5gal |
|
wonum |
description |
work type |
status |
|
WO60911 |
Starting Battery Low Alarm Locked in on Control System, Voltage Normal. We found G-2W with no alarms. Voltage at battery bank was over 28v, nearly the same as indicated on charger unit. This voltage was typical as compared to other units. G-2W was started and allowed to run long enough to test the sinox (urea) system. |
NFCM |
PLREV |
|
Unit # |
Date |
Mach. Hours |
Fluid |
Quantity |
|
G-3E |
6-23-01 |
|
Oil |
10gal |
|
|
7-5-01 |
|
Oil |
2.5gal |
|
|
7-11-01 |
159 |
Oil & filter chg |
|
|
|
7-12-01 |
|
1st valve adj. |
|
|
|
7-28-01 |
|
Antifreeze |
30 |
|
|
12-3-01 |
180 |
Oil |
10gal |
|
wonum |
description |
work type |
status |
|
WO44518 |
G3E- South block heater, new wire G3E- North block heater, replaced, new wire |
NFCM |
CLOSE |
|
Unit # |
Date |
Mach. Hours |
Fluid |
Quantity |
|
G-3W |
8-27-01 |
|
Antifreeze |
30gal |
|
|
9-13-01 |
81 |
Antifreeze |
5gal |
|
|
11-19-01 |
89 |
Motor oil |
5gal |
|
|
12-12-01 |
93 |
Motor oil |
5gal |
|
wonum |
description |
work type |
status |
|
W036294 |
Left block heater B/O Wires burned up from loose connection |
NFCM |
CLOSE |
|
WO41456 |
Engine block heater not cycling Stole thermostat from extra heater on shelf, ordered and received 2 spares. Heater on solid, found block extremely hot. Supply breaker open. Remove old thermostat and install new. |
BRKDN |
CLOSE |
|
WO42200 |
Fuel day tank not filling Trouble shot system, Fles conduit was broken, grounding out and burnt wire in two. Replaced wiring and tested EQ. Control panel on top of day tank indicated that fuel solenoids are electrical; Check solenoid operation. |
NFCM |
CLOSE |
|
Unit # |
Date |
Mach. Hours |
Fluid |
Quantity |
|
G-4E |
7-4-01 |
|
Eng oil |
2.5gal |
|
|
7-5-01 |
|
Oil |
5gal |
|
|
7-11-01 |
|
Adj. valves 1st time |
|
|
|
7-18-01 |
210 |
Oil& filter chg |
|
|
|
7-28-01 |
|
Antifreeze |
30 Add 3 gal |
|
|
1-27-04 |
|
Engine auto shut down/ operation 1hr/ trouble shoot continuing |
|
|
|
6-23-04 |
|
Oil |
8gal |
|
Unit # |
Date |
Mach. Hours |
Fluid |
Quantity |
|
G-4W |
7-4-01 |
|
Engine oil |
10gal |
|
|
8-27-01 |
|
Antifreeze |
30gal |
|
|
9-12-01 |
85 |
Motor oil |
5gal |
|
|
9-13-01 |
85 |
Antifreeze |
5 |
|
|
2-26-03 |
|
Motor oil |
2.5gal |
|
wonum |
description |
work type |
status |
|
WO51603 |
Replace block heater hose. Hose is leaking and needs to be replaced. This is the hose between the block and the block heater. |
NFCM |
CLOSE |
|
WO52832 |
Fuel leak at day tank fill valve settings. Note from craft: replaced a leaking o-rink on the solenoid valve. Electricians noticed the leak and isolated it. Operator Pat Kelley spent a lot of time looking but couldn’t pin point where the leak is at. Possibly at the solenoid valve. |
NFCM |
CLOSE |
|
WO44518 |
G4W- North block heater, replaced, new wire. |
NFCM |
CLOSE |
|
Unit # |
Date |
Mach. Hours |
Fluid |
Quantity |
|
G-5E |
6-9-01 |
|
On at idle then at rated speed |
|
|
|
7-4-01 |
|
Eng oil |
2.5gal |
|
|
7-5-01 |
|
Oil |
5gal |
|
|
7-11-01 |
|
Adjusted valves 1st time |
|
|
|
7-19-01 |
216 |
Oil & filter chg |
|
|
|
8-27-01 |
|
Antifreeze |
30 |
|
wonum |
description |
work type |
status |
|
WO36292 |
House heater motor froze up Install new motor 2-18-04 Remove heater/repair motor |
NFCM |
CLOSE |
|
Unit # |
Date |
Mach. Hours |
Fluid |
Quantity |
|
G-5W |
7-4-01 |
|
Eng. Oil |
2.5gal |
|
|
7-5-01 |
|
Oil |
5gal |
|
|
7-28-01 |
|
Antifreeze |
30gal |
|
|
9-12-01 |
111 |
Motor oil |
5gal |
|
|
9-13-01 |
111 |
Antifreeze |
5gal |
|
wonum |
description |
work type |
status |
|
WO36373 |
Battery charger all out of whack On 1-15-04 we pushed the equalize button on the battery charger and the float charge was corrected. Trouble shoot and repair if possible Replace if repair isn’t possible |
NFCM |
CLOSE |
|
WO53853 |
Day tank leaking from inlet piping. Note from craft 9-27-05: Replaced bad o-ring on solenoid valve. Operator says this is a serious leak and needs immediate attention. |
NFCM |
CLOSE |
|
WO61879 |
South Block Heater Boiling and Not Shutting Off Lowered T-Stat temp. |
NFCM |
PLREV |
|
Unit # |
Date |
Mach. Hours |
Fluid |
Quantity |
|
G-6E |
1-19-01 |
|
9:55 Start on idle, then to Rated 10:45 Off |
|
|
|
7-4-01 |
|
Oil |
5gal |
|
|
7-5-01 |
|
Oil |
5gal |
|
|
7-11-01 |
|
Adjusted valves 1st time |
|
|
|
7-20-01 |
222 |
Oil & filter chg |
|
|
|
8-27-01 |
|
Antifreeze |
30 |
|
|
12-3-01 |
244 |
Oil |
15gal |
|
|
5-24-04 |
|
Oil |
10gal |
|
Unit # |
Date |
Mach. Hours |
Fluid |
Quantity |
|
G-6W |
6-29-01 |
|
Oil |
5gal |
|
|
7-4-01 |
|
Oil |
10gal |
|
|
8-27-01 |
|
Antifreeze |
30gal |
|
|
9-13-01 |
113 |
Antifreeze |
5gal |
|
|
11-19-01 |
118 |
Oil |
5gal |
|
wonum |
description |
work type |
status |
|
WO44518 |
G6W- North block heater, new wire |
NFCM |
CLOSE |
|
Unit # |
Date |
Mach. Hours |
Fluid |
Quantity |
|
G-7E |
6-9-01 |
|
8:05 at idle, then rated 8:30 Off |
|
|
|
7-3-01 |
|
Eng oil |
5gal |
|
|
7-5-01 |
|
Oil |
5gal |
|
|
7-11-01 |
|
Adjusted valves 1st time |
|
|
|
7-20-01 |
218 |
Oil& filter chg |
|
|
|
8-27-01 |
|
Antifreeze |
30 |
|
|
5-22-04 |
|
Antifreeze |
Added 5gal |
|
|
5-24-04 |
|
Replace aftercooler sensor- #102-2240 Alarm 279 would shutdown unit after 11 min of runtime |
|
|
Unit # |
Date |
Mach. Hours |
Fluid |
Quantity |
|
G-7W |
7-4-01 |
|
Eng oil |
2.5gal |
|
|
7-5-01 |
|
Oil |
5gal |
|
|
8-27-01 |
|
Antifreeze |
30gal |
|
|
9-12-01 |
112 |
Motor oil |
5gal |
|
|
9-13-01 |
112 |
Antifreeze |
2gal |
|
|
11-19-01 |
120 |
Oil |
5gal |
|
wonum |
description |
work type |
status |
|
WO36291 |
House heater motor froze up Installed new motor 2-18-04 Remove heater/repair motor |
NFCM |
CLOSE |
|
WO47906 |
Non Working Block Heater Required the replacement of the thermostat and some of the heater wiring. |
BRKDN |
CLOSE |
|
WO44518 |
G7W- South block heater, replaced, new wire |
NFCM |
CLOSE |
|
Unit # |
Date |
Mach. Hours |
Fluid |
Quantity |
|
G-8E |
6-23-01 |
|
Engine Oil |
5gal |
|
|
7-4-01 |
|
Oil |
8gal |
|
|
7-23-01 |
206 |
1st valve adj., Oil & filter chg |
|
|
|
8-27-01 |
|
Antifreeze |
30 |
|
|
3-3-03 |
|
App 12:00 high coolant temp, shutdown. Temp probe/connectors. (Carbon traces). Run/200/800 (ok at this time) 180F, coolant ok. |
|
|
wonum |
description |
work type |
status |
|
WO54521 |
Cabinet Making Pinging Noise Operators reported that 8-E was making noise and the differential pressure gauge was in the alarm state. Also indicated that the block heaters were turned off. |
NFCM |
CLOSE |
|
WO61883 |
Left or North Block Heater Boiling, Not Shutting Off Lowered T-Stat temp |
NFCM |
PLREV |
|
WO61974 |
Left Block Heater, Thermostat Stuck On, Overheating Replaced thermostat 80 to 100, takes about 2 hours to heat all the coolant to 100 degrees. Disconnect or turn down. Engineering is in the process of getting an upgraded stat to replace these with. |
NFCM |
CRFTCOMP |
|
Unit # |
Date |
Mach. Hours |
Fluid |
Quantity |
|
G-8W |
7-5-01 |
|
Oil |
12.5gal |
|
|
8-27-01 |
|
Antifreeze |
30gal |
|
wonum |
description |
work type |
status |
|
WO3629 |
Breaker cabinet control relay gone. Tech from up town brought relay back on 1/9/04, helped set up and test –N Manning 3/24/03 Replace relay control |
NFCM |
CLOSE |
|
WO47260 |
Battery Charger not working Needs to be replaced. The alarm points were reset. Battery charger is fine. |
NFCM |
CLOSE |
|
WO44518 |
G8W- South block heater, replaced, new wire |
NFCM |
CLOSE |
|
Unit # |
Date |
Mach. Hours |
Fluid |
Quantity |
|
G-9E |
6-7-01 |
0 |
5:30pm start eng 1st time, low idle, shut down at 6:30 |
|
|
|
6-8-01 |
|
Start and warm up eng at 8:30am |
|
|
|
7-5-01 |
|
Oil |
5gal |
|
|
8-27-01 |
|
Antifreeze |
30 |
|
|
12-3-01 |
224 |
Oil |
10gal |
|
|
3-14-03 |
|
Oil |
5gal |
|
|
6-23-03 |
|
Oil |
7gal |
|
wonum |
description |
work type |
status |
|
WO61880 |
North Block Heater Boiling Coolant, Does Not Shut Off Replaced T-Stat on North side of generator 6/19/06 |
NFCM |
PLREV |
|
Unit # |
Date |
Mach. Hours |
Fluid |
Quantity |
|
G-9W |
6-21-01 |
|
Oil |
5gal |
|
|
7-4-01 |
|
Oil |
3gal |
|
|
7-5-01 |
|
Oil |
2.5gal |
|
|
8-27-01 |
|
Antifreeze |
30 |
|
wonum |
description |
work type |
status |
|
W036293 |
House heater motor froze up Installed new motor 2-18-04 10 remove heater/repair motor |
NFCM |
CLOSE |
|
Unit # |
Date |
Mach. Hours |
Fluid |
Quantity |
|
G-10E |
6-6-01 |
1 |
Started at 10:40 AM at low idle, warm up 15min |
|
|
|
6-2-01 |
|
Started at 9:30 AM idle. Warm up 20min, up to 1800rpm for 10min and shut down |
|
|
|
|
|
Started eng at 3:15PM ran at rated speed for 1hr 15min. shut down at 4:30. |
|
|
|
6-23-01 |
|
Oil |
5gal |
|
|
7-3-01 |
|
Eng oil |
5gal |
|
|
7-5-01 |
|
Eng oil |
5gal |
|
|
8-13-01 |
223hrs |
Oil |
8gal |
|
|
8-27-01 |
|
Antifreeze |
30 |
|
|
3-14-03 |
|
Added Oil. Coolant levels Ok. |
5gal |
|
wonum |
description |
work type |
status |
|
W036368 |
Heater B/O The heater in the urea dog house on 10-E does not work Repair bad heater |
NFCM |
CLOSE |
|
WO47906 |
Non Working Block Heater The wiring was burnt at the electrical panel; the breaker did not appear damaged, only the wiring was replaced. |
BRKDN |
CLOSE |
|
Unit # |
Date |
Mach. Hours |
Fluid |
Quantity |
|
G-10W |
7-5-01 |
|
Oil |
5gal |
General Unit Service and Maintenance
|
wonum |
description |
work type |
status |
|
WO36295 |
Diesel plant loose connection When unhooking 3-west block heater found many loose connections in J box. Need to check all for tightness on E and W units. Tightened all connections in the A-C J-Box and Day tank panels. Found lots of loose connections on 1-15-04 Check and tighten all loose connections |
NFCM |
CLOSE |
|
WO36296 |
Diesel plant insulation is off In East Diesel pump house the insulation needs to be reinstalled on piping. |
NFCM |
CLOSE |
|
WO40989 |
Check/add water to all battery systems at Diesel Plant Added approx 4 gallons of water to control room W batteries. Several reports have been received indicating some of the battery systems at the diesel plant are running low on water. There are 20 batteries for starting the Diesel Engines. |
NFCM |
CLOSE |
|
WO45624 |
Install broken block heater thermostats Replace broken block heater thermostats below: 9-W (north), 1-E (south), 5-E (north), 6-E (south), 8-E (south), 10-E (south) |
BRKDN |
CLOSE |
|
WO45625 |
Install Broken Block Heater Hose Install broken hose on block heater for the following units: 3-E and 10-E. Extra hoses were ordered for spares. |
BRKDN |
CLOSE |
|
WO45655 |
Refill units 7-E, 3-E, and 10-E with coolant During the replacement of the two short heater block hoses on units 3-E and 10-E it was noticed the units were short of coolant. Unit 3-E was filled with 100 gallons of coolant, the capacity is 175 gallons. 10-E still needs to be filled with coolant. |
NFCM |
CLOSE |
|
WO47260 |
Left Bank Block Heater Trips Breaker New wire was pulled and the thermostat was rewired. |
NFCM |
CLOSE |
|
WO53751 |
Calibrate DP Transducer on Every Unit (except two dead ones) Corrected pressure calibration procedure per Nick Todaro. |
EV |
CLOSE |
|
WO53752 |
Calibrate Exhaust Gas Temp Transmitter on Every Unit Our current operating permit requires the exhaust gas temperature transmitter on ever unit to be calibrated once a year. The permit requires the exhaust gas temperature during operation to be between 580 and 955 degrees F. |
EV |
CLOSE |
|
WO54572 |
Block Heaters need to be checked/repaired for Proper Operation The following water jacket heaters were inspected by R. Tingley and appear to be boiling coolant and require repair or replacement: G-1W Right jacket heater G-4W Left jacket heater G-7W Right jacket heater G-8W North jacket heater G-9W Right jacket heater |
NFCM |
CLOSE |
|
WO54626 |
Calibrate Urea Flowmeters with Test Stand The results were typed up and linked to the work order. It appears that about five (5) of the flowmeters are reading out of range. A couple of flowmeters will be purchased and flowmeters reading out of range will be tested again and replaced if necessary. |
EV |
CLOSE |
|
WO58252 |
Coolant Temp below 100 degrees NFC 2/23/06: Checked voltage and continuity of elements. Also turned up thermostat. |
NFCM |
CLOSE |
|
WO60825 |
Urea Cabinet Red Valve did not electrically toggle, Urea Inoperative Ball joint was not working properly on the urea system |
BRKDN |
PLREV |
|
WO60873 |
MLD, Engine Oil, Engine Coolant, Diesel Tank Fuel Samples Oil samples will be taken on all units that are capable of running after NC Machinery Rep. replaces the electrical lugs on the generator. Each unit will be run for a short period of time to verify the equipment is still operable after the NC machinery work is done. |
NFCM |
COMP |
|
WO60874 |
MLD. Caterpillar Product Improvement on Generators The replacement of the electrical lugs on all 20 units is complete. The work was done between 5/15 and 5/17 by Martinez from NC Machinery according to the Diesel Plant operators log. |
NFCM |
COMP |